Metalworking Fluids are important for smooth functioning of machines

 

Metalworking Fluids

Water-based metalworking fluids contain chemicals that support microbial growth. These chemicals can cause health effects such as chronic bronchitis and impaired lung function, as well as asthma. Work-related asthma is one of the leading occupational diseases and causes substantial costs for the workplace and its workers' compensation fund. The use of metalworking fluids can cause allergic and irritant dermatitis, and they have even been linked to an increased risk of cancer.

When used in high-speed metalworking processes, lubrication can be insufficient. In this situation, additional performance features such as surface wetting and cooling may be necessary. Using a high-performance Metalworking Fluids that meets unique needs can help to minimize expensive downtime. Here are some of the most common types of metalworking fluids:

Halocarbon Fluids are engineered synthetic fluids that can reduce friction and improve workpiece quality. The nonflammable, fluorinated fluids can be customized to meet specific requirements. They also have excellent anti-corrosion properties. Halocarbon's unique PCTFE-based technology makes it an excellent choice for machining refractory metals. Its non-flammability makes it the ideal choice for metalworking with refractory materials.

A metalworking fluid's composition depends on the type of operation. For light machining, a 5% concentration of metalworking fluid is sufficient. However, if more severe metal-machining is required, a 12% or 15% concentration is more suitable. Generally, it should also be resistant to air-release and temperature fluctuations. Modern fluids are complex mixtures of different materials that are used to cool down machinery and reduce friction. For this reason, it is critical to formulate fluids that maintain optimal performance and reduce the risk of rework. As metals become stronger, fluids with higher performance are needed to ensure accurate dimensional accuracy, minimize the risk of part rejects, and maximize tool life. The following are some examples of fluids and their composition.

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